How growing cattle feed indoors could help ranchers maintain herds during drought

An indoor vertical farming company in Alberta is branching out into a new agriculture initiative: feeding hungry cattle.

For the past few years, NuLeaf Farms has been growing leafy greens and herbs in its southeast Calgary warehouse. Now the company is working with ranchers to set up the technology to grow feed. 

The system uses way less water than traditional methods, which is important as Alberta continues to experience severe drought.

"Everything's become more expensive for farmers these days. Land, equipment and drought really exacerbated this," said Carlos Santos, the vice-president of business development and sustainability initiatives at NuLeaf Farms.

"So we did a bunch of research on fast growing grains and developed a system that could produce quite a significant amount of feed out of small space at a price that's lower than the price of feed these days." 

He says the systems can scale from small solutions to supporting large feed operations.

Craig Ference is one of the ranchers looking to try out a feeder unit for 250 cows. In the past couple of years, his family's farm had to get creative to feed their herd due to a lack of grass with the drought, changing their model from summer grazing to forged rations in large paddocks.

"We knew we needed to bring technology in and figure out a better way to change our model … to sustain our cowherd and stay in the industry," he said.

Double F Farms, located 280 kilometres northeast of Calgary, has been in his family for generations. Ference says they want it to remain that way.

He says the carbon tax coupled with increasing land and fuel prices are already a burden on their bottom line, and bringing in feed from afar can get pricey.

"Feed prices vary substantially, depending on quality, and type of feed source," said Ference. "Fodder is cost competitive and available at all times, so during droughts when feed shortages occur, there will be available supply at a consistent price year to year. That is where the true savings come into play. We will have feed when we require it the most."

He says they plan to blend the barley fodder with other byproducts to ensure proper nutrition, proteins and energy.

The hydroponic system has been optimized to run with a small energy demand, and can run year-round. Seed is put into trays in a rack-based system that germinate within a week, and can then be fed to cattle or added to other more traditional cattle feed.

"There's varying levels of automation depending on the size of the system and the needs of the farmers," said Santos.